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Manufacture
The opening of the Indian Economy and the availability of the best Cotton Yarns Couples with the cheap labour force caused the western world to see the vast potential for manufacture of Socks and under garments in India. India as a country has produced one of the best cottons in the world for the last century and now with latest spinning machines have been installed in the country. India has become a major supplier of solid dyed, milange dyed, mercerised and all specialty cotton yarns.
The changing eco friendly culture has brought sophistication of introduction of non azo dyes and its various penchants. India today is manufacturing yarns which are dyed and treated to the most exacting requirements.
We at "Bonjour International" have 120 number of mechanical/computerised knitting machines, Rosso linking machines, Exacta linking machines, hand linking machines and Steam Boarding machines, Treasure hemming machines, capable of making plain sock/mock ribs, computerised sandvitch terry socks, computerised motif patterns and jackard pattern etc. as per requirements.
To make socks of the finest quality we are also doing computerised machine embroidery on socks (on Demand) on imported Japanese Tajima machines. We also do hand linking for some of our exclusive qualities.
The company commenced the production in 1988 and is exporting its Socks to United Kingdom, UAE, Saudi and other European markets.
The company follows a strict good manufacturing procedure and as a cardinal principal has adopted a policy for non employment of child labour. The company's yarn requirement are procured from the country's best spinning mills who give guarantees for spinning quality and dyeing properties. The socks have been tested in various laboratories by our esteemed buyers and we have till date received no complaints on the same.
We at "Bonjour International" are committed to quality and seek your co-operation in establishing a niche for our products. We have an on going programme with our machines suppliers for continuing technical training of our staff through regular bi-annual visit of their senior staff to our works and our senior technical people visiting their works for learning the technical improvement and updating ourselves on the same.
We can accept packing the Socks in any way you like, with your own labels with barcode in a cascade packing. Two or more pair pack concept with the labels being provided by you or printed to your specifications and designs, as our customers already included speciality shops, hyper markets, super markets, we are aware of the high quality packing required and we at Bonjour are geared to undertake the same.
We can accept most regrous quality checking that you may like and offer our goods for inspection through any of your nominated inspection agencies.
We look forward to receiving your enquiries with your samples and our prepared to match the same and send you our counter samples for your kind evaluation.
Details of machines installed
1. 28 Nos. Korean/Chechoslovakian Double Cylinder machines 168 Needles 4 inch Diameter
2. 18 Nos. Sangiacomo 6 cus fully computerised Single Cylinder machines 168 needles 3 3/4 inch Diameter.
3. 4 Nos. fillet pattern single cylinder machines 168 needles 3 1/2 inch diameter
4. 15 Nos. Single Cylinder machines with computer motifs 200 needles 3 1/2 inch diameter.
5. 2 Nos. fully computerised conti sports machines 108 needles 4 inch diameter.
6. 2 Nos. Italian single cylinder machines 176 needles 3 1/2 inch diameter.
7. 51 Nos. Single Cylinder machines with needles from 128-200 nos. 3 1/2 inch diameter.
8. 2 Nos. Rosso linking machines
1 No. Exacta linking machine
18 Nos. hand linking machines
1 steam Setting/Boarding machine
4 Nos. Treasure Brand Top welt hemming machine
10 Nos. Yamoto over lock
7 Nos. Union Special flat lock machines
1 No. Feed of the over union special flat lock machines.
Current production capacity
25,000 dozen pairs of socks per month
Present production range
Computer motif patterns in combed dyed/mercerised dyed cotton 70% and polyamide 30% weight 450-500 gms. per dozen pairs.
Fully computerised sanvitch terry pouch heel 85% combed/carded cotton with 15% polyamide.
True Ribs with combed dyed/mercerised dyed cotton 65% with polyamide 35% with weight 450-500 gms. per dozen pairs.
Plain colours (any shade) in 70% Cotton combed, yarn dyed 30% polyamide crimped yarn dyed. Weight 450-470 gms. per dozen pairs.
Melange shades in the above qualities.
Rib-socks (mock ribs) in above qualities.
Plain colours (any shade) 65% cotton combed, yarn dyed 35% Polyamide crimped yarn dyed. Weight 380-400 gms. per dozen pairs.
Melange shade in above quality.
Rib socks (mock ribs) in above qualities.
Cotton/Spandex (Lycra) (any shade) in 80% cotton, 10% Polyamide and 10% Spandex. Weight 440-470 gms. per dozen pairs.
Mercerised dyed cotton yarn with Polyamide crimped yarn dyed or with Spandex in the above combinations.
Woollen yarn dyed in ordinary or super wash quality with Polyamide crimped yarn dyed or with Spandex in the above combinations.
Acrylic-Wool blended yarn dyed with polyamide crimped yarn dyed or with spandex in the above combinations.
Embroidery (any pattern) made on modern Japanese machines - in all the above qualities.
Computer motif socks in the any of the above combination.
WE CAN MAKE ANY OTHER COMBINATION WITH COTTON, WOOL, ACRO-WOOL AND POLYAMIDE, SPANDEX ACCORDING TO BUYERS SPECIFICATION.
WE HAVE RECENTLY DEVELOPED A FACILITY TO MAKE ALL TYPES OF COTTON LYCRA TIGHTS FOR CHILDREN'S & LADIES.
We can load 7000-8000 dozen pairs in a twenty feet container depending upon the type of packing and carton size. Even part container load can be loaded for any port.
Normal delivery schedules are 45-60 days from receipt of Letter of Credit.
Payment is accepted by confirmed, irrevocable letter of credit payable at sight against first presentation of documents across Indian banks counter. We can accept D.A. letter of credit also in some cases.
List of our value clients:
M/s. Burton's Group PLC London. (Through M/s. Clever Socks)
M/s. Clever Socks Ltd., Birmingham.
M/s. L.W.R. Hosiery, New Zealand.
M/s. Euro Socks Ltd. (U.K.) London.
M/s. S. Kampf N.V., Belgium.
U.A.E.
M/s. Shop N Save, Sharjah.
M/s. Giant Super Market, Dubai.
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